Precision Tooling
Quality Focused Manufacturing
Scalable Production
Precision Manufacturing for Electrical & Electronic Applications
At Lunar Enterprise, we manufacture high-precision plastic components used in electrical systems, electronic devices, telecom infrastructure and industrial automation equipment.
From concept and tooling to production, we support customers requiring dimensional accuracy, insulation properties and long-term reliability.
ELECTRICAL COMPONENTS WE MANUFACTURE
ELECTRONIC ENCLOSURES
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Device housings
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Sensor covers
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Junction boxes
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Controller enclosures
ELECTRICAL
COMPONENTS
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Terminal covers
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Insulating parts
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Switchgear components
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Cable guides
TELECOM COMPONENTS
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Fibre management accessories
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Connector protection caps
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Cable organizers
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Communication equipment housings
CONSUMER ELECTRONICS COMPONENTS
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Appliance housings
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Internal structural parts
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Mounting brackets
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Control panel components
INDUSTRIAL
AUTOMATION
COMPONENTS
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Sensor housings
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PLC enclosures
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Mounting clips
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Protection covers
MATERIALS WE PROCESS
Material | Application |
|---|---|
FR Grade Materials | Safety critical components |
Phenolic | Electrical insulation |
POM | Precision mechanisms |
PBT | Electrical connectors |
Nylon (PA6) | Structural components |
PC | Transparent covers |
PC-ABS | Consumer electronics |
ABS | Electronic housings
|
TELECOM AND CONNECTIVITY COMPONENTS
We support telecom and connectivity equipment manufacturers with custom moulded plastic components including:
FIBER OPTIC ACCESSORIES
CONNECTOR HOUSINGS
PROTECTIVE COVERS
CABLE MANAGEMENT OPTIONS
TELECOM EQUIPMENT ENCLOSURES
PLASTIC INJECTION MOULDING IN ELECTRONICS INDUSTRY
Lunar Enterprise has been manufacturing for the electronics sector for over 40 years. Our combined and in depth knowledge of the electronics sector has led us to develop many innovative products top meet the sectors needs.
The electronics sector demands specialist plastics critical for high or low conductivity. Lunar Enterprise is able to help you select the right product for your requirements.
From high voltage to high volume, Lunar Enterprise provides moulded and assembled products for our clients in the electronics sectors. Whether it is cable loom connector moulding, EMI & RFI cases, high precision bobbin production, or micro insertion and over moulding, the high temperature and high precision requirements are routine for our experienced team and facilities.
Lunar Enterprise offer Cable Overmoulding, Soldering, Electrical testing and Assembly amongst its many complimentary services.
COMPLEX ELECTRICAL PARTS
As electrical parts continually reduce in size , micro injection moulding and very high moulding tolerances becomes a necessity. Lunar Enterprise specializes in creating high quality smaller parts for smaller products.
OVERMOULDING IN ELECTRICAL PARTS
Other materials can be molded into plastic allowing conductive properties. These include small multiple pronged plugs, special pin arrangements and connectors. Overmoulding can combine additional plastic material to previously casted, or metal parts to reduce shock or provide even more flexibility. Examples of electronic injection moulded products include ear phone cables and plugs, LEDs and assemblies, motor housings, electrical relays and switches and sensors, temperature control, cell phone cases and covers.
COMPLETE ASSEMBLY
Below shows a classic example of how Lunar Enterprise is a one stop destination for your electronic part. The item shown is a yarn cutter used in textile machines. Electro-mechanical systems are used to cut-off textile yarns. During yarn processing, the yarn may break and then it should be cut off and the broken end must be gripped as early as possible in the process.
Coil winding turns out to be an important operation in the yarn cutter assembly. The cutter only works if it gets the correct resistance. After coil winding, over moulding turns out to be a very delicate operation, as the inside circuit should not break during the moulding operation. Once all the sub assemblies are ready, the parts are assembled to form an electro mechanical part that can detect a broken yarn and drip it in a split second time.
When the bobbin in the textile machinery is full, the blade is moved through an electromagnet activated by the signal from the machine. A spring clamps the yarn and the new bobbin can be easily processed.
Click here to know more about electromagnetic yarn cutters
